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Custom Engineering

Custom Engineering – Advanced Structural & Solar Design Solutions

At BharatIndus Metals, our Custom Engineering Division specializes in developing project-specific solar and structural systems engineered to meet diverse technical and site requirements. We integrate advanced design methodologies, precision fabrication, and material optimization to deliver structures that ensure durability, reliability, and maximum performance under real-world conditions.

Our experienced engineering team collaborates with EPC partners, consultants, and developers to design systems optimized for load factors, wind speed, topography, and foundation conditions, ensuring every project meets both structural and operational excellence standards.

Technical Features

  • ⚙️ Project-Based Design – Engineered as per site layout, terrain, and environmental conditions for optimal structural balance.

  • 📐 Advanced Modeling Tools – Designs developed using STAAD.Pro, SolidWorks, and AutoCAD for complete 3D analysis and precision.

  • 🧱 Material Efficiency – Use of high-tensile steel (IS 2062 / EN standards) or aluminum alloys (6063-T6) for strength and reduced material usage.

  • 🔩 High-Accuracy Fabrication – CNC laser cutting, punching, and bending processes ensure consistent dimensional accuracy.

  • 🧭 Foundation Engineering – Customized pile, ballast, or pedestal foundations developed as per soil and load characteristics.

  • 📊 Structural Validation – Load, stress, and deflection analysis through Finite Element Analysis (FEA) and industry-standard simulations.

  • 🌞 Solar Compatibility – Suitable for various solar module dimensions, string configurations, and tracker or fixed-mount systems.

  • 🧩 Efficient Assembly – Modular bolted designs for quick onsite erection, reduced labor, and minimal maintenance.

  • ♻️ Eco-Engineered Design – Environmentally responsible manufacturing processes and recyclable material selection.